Thanks to the range of easy vertical movement provided by the Proline system, along with the degree tilt, all sections of the wire harness are always within easy reach, either at or below eye-level.
Solution The supplier contacted CHEP to replace corrugate containers in 11 plants across North America with an outsourced reusable container program.
As the wire harness being assembled was 32 feet in length, Proline needed to draw up a unique solution — they needed to produce eight benches comprised of four units, linked together end-to-end, in order to properly address the large job.
Despite this high price point, the quality and integrity of these corrugate containers were not ideal.
A new level of functionality Each Proline workbench was retrofitted with accessories specifically designed for the unique needs of the assembly technicians.
Air-quick disconnects for Case study wiring harness tools are also within easy reach above the worksurface. Harnessing an ergonomically sound solution The jet fighter manufacturer found a company that could deliver exactly what they were looking for in Proline of Haverhill, MA, a company recognized as a leader in modular ergonomic workbenches.
Other retrofitted accessories include overhead lighting that eliminates eye strain while clarifying every task, and power supplies for electric tools designed to keep electrical cords from interfering with work. However, there are also numerous costs and challenges associated with owning a fleet of reusables.
The benches would have to move in unison, up and down, so precise tolerances were even more essential.
With no adjustable worksurface height and no ability to adjust the tilt of the surface, technicians might have to reach as far as six feet to access a section of the harness. Since this initial installation, this jet plane manufacturer has added new accessories to its workbench system, and is currently in the process of expanding its operation with additional Proline workbenches.
Clearly this company needed to land a new solution. Freight costs for long-haul return trips Premium freight costs during container shortages Asset loss, damage and theft Inability to support bank builds, WIP and production peaks Bottom Line The supplier needed a solution that would give them the quality benefits of returnable containers, but without the massive capital expenditure and added responsibility of managing and tracking their own reusable assets.
Yet they were designed by Proline to never extend beyond the overhead frames, so they never obstruct operator performance. The measurable impact of utilizing the CHEP container rental has led the supplier to cost savings, mainly through the reduction of capital expenditures, premium freight and re-packing.
A litany of pain points are associated with shipping wiring components in this manner, including: Proline was also able to synchronize the individual motors to accommodate unified actuation. How returnable container rental program reduced cost, premium freight and re-packing Challenges Previously, the company delivered product in some of the more expensive corrugate cases available on the market.
Learn more about CHEP. The first and largest challenge is the capital expense of actually purchasing the assets, capital that could otherwise be invested in core competencies. Key Benefits of the CHEP Program Reduce overall packaging cost Reduce safety stock and premium freight Worry-free outsourced container management solution Scalability - easily adapt to customer volumes Reduce part damage Track loss and damage through improved supply chain data and visibility Optimize transport routes and synergies through pool model Summary For over 14 years, CHEP has provided this North American supplier with a reusable container rental solution which empowers the company to achieve greater efficiency, improve profits and reduce capital expenditures.
With one less worry about having containers in the right place at the right time, the supplier can focus on their core business. Another problem was the ergonomic failings of their old system.Omega Leads provides one-of-a-kind cable assembly and wire harness solutions for challenging applications.
Read our case studies or contact us to find out what we can do for mi-centre.comon: Colorado Ave, Santa Monica, Case Study: The Global Sourcing Wire Harness Decision Ricky J. Myers Embry-Riddle Aeronautical University April 25, Abstract As Sheila Austin works out the decision to source from one of the two suppliers that have responded to her request for quotes for a new wiring harness for Autolink, she is faced with a decision to go with an international supplier in China, or from a local supplier.
As the wire harness being assembled was 32 feet in length, Proline needed to draw up a unique solution – they needed to produce eight benches comprised of four units, linked together end-to-end, in order to properly address the large job. Custom Injection Moulding.
We focus on customers unique termination demand for connectors and cable end solution. We will do custom mould based on our customers CAD or samples.
Case Study: Wiring Harness Manufacturer Download PDF. How returnable container rental program reduced cost, premium freight and re-packing. A global producer of wiring systems and electronics ships wiring components for cars and trucks to vehicle manufacturers.
Case Study: The Global Sourcing Wire Harness Decision Ricky J. Myers Embry-Riddle Aeronautical University April 25, Abstract As Sheila Austin works out.Download